Experience The Ultimate Level Of Protection with Custom Double Wall Boxes

Quality is the one thing we never compromise on. After seeing manufacturers and logistics providers struggle with storage and shipping, we developed innovative double-wall packaging boxes.

Structure of a Double-Wall Box

These boxes consist of 5 layers, two of which are fluted sheets, and the remaining three are flat linerboard sheets. The wavy layers are sandwiched between the paperboard, which creates a stable and strong structural integrity. This will result in a custom box that is resistant to external shocks that offering you a next level of protection. Structured as:

• Outer linerboard (flat sheet)
• First layer of fluting (wavy cardboard)
• Middle linerboard (flat sheet)
• Second layer of fluting
• Inner linerboard (flat sheet)

Quality Tested Double Wall Packaging Boxes

With such a unique formation, our double-wall corrugated boxes can easily hold heavyweight items of up to 60 150 lbs or more, depending on the build. Structured attentively and further tested with three proven scientific methods, including

• Edge Crush Test (ECT)
• Burst Strength Test (Mullen Test)
• Box Compression Test (BCT)

High in box compression, our boxes manage heavy items with the PSI (pounds per square inch) of 275#. They ensure that the box can withstand rough handling and won’t be torn or damaged in case of packing products with sharp edges, leaving no room for doubt about any type of product damage. And on top of that, the higher ECT of 48 guarantees that the box retains its shape and the corners or edges resist crushing and won’t collapse easily during transit.

Perfectly Tailored Customized Double Wall Packaging Boxes To Meet Your Needs

They are an all-in-one solution and can be used for a variety of purposes. The need for customized double wall packaging boxes can vary across several industries. Providing spacious space with crush and shock-resistant properties, our boxes are the go-to packaging solutions for manufacturers, logistic services as well as a great option for retail packaging to pack a single heavy item or deliver hundreds of small items in bulk.

Designed to meet your needs, they seem tailored just for you. Seemlessly designed and skillfully structured they create a snug fit for your products. Moreover, we also offer customized boxes with cardboard or foam inserts to minimize product movement for a clean and organized presentation with an ultra-protective base or surface.

Custom Double Wall Packaging In Different OR Custom Sizes

Size is one of the most common and essential factors for creating a snug box and product fit. Ups and downs in sizes will result in loss of product, higher its chances of getting damaged while also leading to loss. Don’t settle for off-the-shelf containers; instead, create your customized ones in different styles with the appropriate size options, including:

• Regular Slotted Container (RSC)
• Full Overlap Slotted Container (FOL)
• Half Slotted Container (HSC)
• Five-Panel Folder (FPF)
• Double Wall Mailer Box

Here are some of our most popular, commonly used and best-selling sizes of double wall box packaging with the appropriate dimensions of:

Material Usage For FSC or SFI Certified Double Wall Packaging Boxes

Custom double wall boxes are well known for their strong structure, but the material also matters. Consisting of two main parts, the liner board and fluted parts. The material we use for each part or even subpart is different, yet has impressive features that serve you from their respective prospects.

Linerboard, which is the outer and inner layer. The outer layer is usually made from kraft or white (depending on branding) while the inner liner is usually kraft or test liner. To add unbeatable properties to the shipping boxes, corrugated wavy parts made from semi-chemical and recycled kraft paper are sandwiched between the liner to make it stronger and provide cushioning.

FSC or SFI Certifications

Our boxes are made from virgin wood pulp and post-consumer waste. They are highly certified and compliant with regulatory standard bodies like the FDA and SFI. They protect biodiversity, indigenous rights and avoid deforestation while also promoting sustainable business approaches that will serve you in several ways:

Tell Who You Are with Custom Double Wall Boxes with Logo

Custom printed double wall boxes are the only way to grab attention instantly. They tell customers who you are and what they are receiving and from where, printed boxes act like a brand billboard. This will be especially important in e-commerce packaging, where the box is often the first physical touchpoint.

Imprinted with different branding elements and graphics such as custom double wall packaging with logo, reinforces brand identity while also making the product look more valuable and the packaging more appealing. In order to turn packaging into an advertisement, we offer printing techniques like:

• Offset Printing
• Screen Printing
• Digital Printing
• Flexohgraphic Printing